Viscosity: Going Down!

April of 2017 will mark my 20th year here at Blackstone and in that time a lot of changes have taken place. I’m a big fan of change myself and long ago got some advice from my Uncle Dan who said, “The only thing that’s constant in life is change.” I decided that his words were the truth, and it seems to me like change should be embraced because there is no stopping it, and also for the most part change is good. It might not seem good on the outset, but if you give it some time, things eventually work out. After a bit of reflection on the changes in the oil industry, I’ve decided that one of the best ones has been the trend to lower viscosity oils.

The thin oil trend

I started changing my own oil on a regular basis in the early ’90s, and at that time 10W/30 was the oil of choice in my 1981 Chevy Citation. I didn’t think that much about it. It said right on the oil cap use 10W/30, so I bought whatever was on sale and went along fat, dumb, and happy.

At that time 5W/30 oil was starting to be as common as 10W/30 on the shelves, but I never went with it because it wasn’t what GM said to use. However, my wife’s first car (1994 Buick Skylark) recommended 5W/30, so that was a sign that thinner oils were starting to come into favor. Again, I didn’t think much about it, and basically just stuck with what was recommended when I changed her oil.

Then, in the early 2000s I noticed that we were starting to see a lot of samples from Ford V-8 engines that were running 5W/20 oil. This was a bit of a surprise since that’s pretty thin oil, but it was hard to argue with the results. Those engines produced some of the best wear we would see on a regular basis, so it quickly because obvious to me that this was a change for the better. And if you think about it, it makes sense.

Wear at start-up

For years, it was taken as fact by a lot of people that most of the wear in an engine happens at start-up. Now I haven’t done any studies myself to see if that was true, but that statement didn’t seem out of line from what I know about engines.

So assuming it’s true, why would just starting an engine cause wear? Well, I believe the answer is the oil isn’t flowing over all of the parts like it does shortly after start-up. I do know that engines have virtually no metals parts touching one another without a thin film of oil providing a lubrication barrier, at least once oil pressure has been established. I also know that thin oil pumps easier than thick oil, so it’s seems obvious that the quicker you can get the oil to the parts, the less wear an engine will produce. From then on I was sold on thin oil.

So what’s the problem here? Well, when I first started at Blackstone, I was told that thick oil is good for the bearings, and I didn’t have cause to doubt that statement until I saw these Ford V-8s producing virtually no wear, and I knew some of them were work trucks that were hauling heavy loads. So could it be that the bearings didn’t need thin oil to survive? The answer is a resounding yes.

Even for diesels?

That trend toward thinner oil has proven true everywhere except for diesel engines. For years and years and even today, the oil of choice in a diesel was/is 15W/40. But, if a heavy-duty gas engine can run light oil, why can’t a diesel?

We would occasionally see diesel samples from Alaska that were running 5W/30 and they would look fine, so why not use it down here in the lower 48? In colder weather, it was acceptable for diesel to run thin oil, but that really only matters on start-up. But the oil doesn’t get thicker as it heats up¾it thins out.

So could it be that thin oil does fine even when it get gets up to operating temperature? The answer to me was another resounding yes, and I wondered when the day would come that 15W/40 would not longer be the manufacturer’s choice foe diesel engines. Well, that change has come!

Today we are starting to see more diesel fleets going to 10W/30, and I’m here to tell you that this change is good. Not only will the bearings do just fine, but the engines will start up better (especially in the cold). Now, there will always be some people who are resistant to change. In fact that are whole countries that are. The German vehicle manufacturers have yet to embrace thin oil, though I think that change will happen someday.

Yes, change is good and I have yet to see a change happen that leaves hundreds of thousands vehicles stuck along the side of the road. The sulfur has been virtually removed from diesel fuel and your old tractor still runs fine* (if this statement makes you mad, see my note below). Additive levels have been lowered in engine oil and the old flat-tappet engines still run great. And now thinner oils are here to stay. I’m excited to see what the changes the next 20 years might bring and I believe that I’ll embrace it, unless it involves getting rid of oil altogether!

*Note: Don’t get mad at me. I wasn’t in charge of that change and your injectors/fuel pump were probably on their way out anyway!

By |2024-09-19T09:35:43-04:00July 28, 2023|Articles, Gas/Diesel Engine, Lab Tests|Comments Off on Viscosity: Going Down!

Oil Viscosity

Most of us have only a vague understanding of viscosity. We tend to choose an oil with a viscosity that we believe is correct for our particular engine, but would another viscosity improve or reduce the life of the engine? Can we pick and choose a viscosity outside the manufacturer’s recommendations?

Technically, viscosity is defined as resistance to flow. Commonly, though, we think of it as an oil’s thickness. To be more specific, it is the thickness of oil at a given temperature. The plot thickens (ha!).

The viscosity of an oil could be reported at any temperature, but to standardize things, most laboratories report either a low temp (100F or 40C) or a high temp viscosity (212F or 100C) and stick with either Fahrenheit or Celsius. At Blackstone we report the high-temp viscosity, which is generally the temperature the engine is at while it’s running and the temperature at which the oil spends most of its time. We can do the low-temp viscosity too, if you’re interested, but the engine spends so little time running at the low-temp viscosity that it’s not a useful test for most people.

An apple is an apple, no matter what language you use to describe it. In the same respect, there are many ways to describe viscosity: engines use the SAE engine chart, industrial equipment mostly uses the ISO chart, gear oils use the SAE gear chart, etc. (Download your own viscosity chart here.) No matter what you call it, the number given defines the thickness of the oil at the standard high temperature.

Multi-grades explained

Engine oil can be either straight weight or a multi-grade viscosity. A major difference between the two is simply the addition of a VI additive, which allows the oil to maintain more or less the same flow rate regardless of its operating environment. Think of the difference between honey and water. Cold honey flows very slowly, but if you put it in the microwave and heat it up, it will flow much more easily. Water, on the other hand, flows at pretty much the same rate whether it’s hot or cold. That’s because water has a very narrow viscosity range, whereas honey’s is much wider. When it comes to engine oil, it naturally has a wide viscosity range, like honey, flowing slowly when it’s cold and faster when it’s hot. But we want it to act like it has a narrow viscosity range, like water, maintaining a fairly consistent flow rate regardless of whether the oil is cold or warm. That’s where viscosity improvers enter the picture. The VI additives in multi-grade oil help it move more easily through a cold engine upon start-up, but still provide cushion and lubrication when it’s hot.

Which viscosity to use?

People often ask us if it’s okay to use a different viscosity oil than what the manufacturer recommends. And typically, the answer is yes. Engine manufacturers dyno-test their engines using a specific viscosity oil, so when you use the viscosity they recommend, you are working with a known result. Going to another viscosity is an experiment, but it’s usually a harmless one. For the sake of efficiency, you want to run the lightest grade oil in your engine possible, within limits. If you’re racing, for example, that may require a thicker oil to stand up to the heat demands of more extreme use.

Over the last few years we have seen a trend of lighter oil for new engines. The common 10W/30 of a decade or two ago has become a 5W/30, 5W/20, or 0W/20. Many manufacturers use 5W/20 or 0W/20 oil at the factory (even in trucks) and recommend it for everyday use for many light vehicles. Feel free to try different grades until you find one that suits your particular situation.

Changes in viscosity

Lots of things can affect the viscosity. Adding anything foreign to your oil can change its viscosity — some types of aftermarket additives cause a high viscosity, and some solvent-type additives can cause the viscosity to thin out. Another thing that can change a viscosity is contamination. Moisture and fuel can change the viscosity, depending on the contaminant and how long it has been present in the oil. Excessive soot and antifreeze often increase an oil’s viscosity. Exposure to excessive heat (leaving the oil in place too long, engine overheating) can increase the viscosity of engine oil, though leaving ATF in place too long can cause it to get thinner, not thicker. Some engines will shear the viscosity down no matter what oil you use.

When your oil’s viscosity comes back as either lower or higher than the “Should Be” range, something is causing it. The key is to find out why and repair your engine or adjust your driving habits accordingly, and to correct the viscosity and optimize your engine’s efficiency. Test your oil while figuring out what to use. Your wear metals don’t lie!

 

By |2024-09-19T10:39:52-04:00July 13, 2023|Articles, Lab Tests|Comments Off on Oil Viscosity
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